Ceramic Band Heater
Your Professional Ceramic Band Heater Supplier
Established in 2020 as part of East Prospects Int'l Trading Group (referred to as East Prospects), Ningbo DW Plastics Machinery Co., Ltd. (referred to as DW Machinery) specializes in the production of various precision components and the trading of machinery within this industry. Its main product and service offerings include bimetallic, nitrided, or chrome-plated screw barrel sets; tie bars, column shafts, nuts, and pistons; heater bands and couplings; gearboxes (as a sales agent); new and used injection molding machines (as a sales agent); and new and used extrusion machines (as a sales agent).
Why Choose us
R&D Strength
DW Machinery possesses robust research and development capabilities, independently conducting product development, design, and innovation. The company has obtained multiple product patents.
Quality Control
In terms of quality control, as an ISO 9001 certified enterprise, DW Machinery continuously enhances its quality management system by implementing precise inspections at every stage of the production process.
Advanced Production Equipment
DW Machinery is also equipped with a comprehensive range of advanced manufacturing equipment, including a CNC Machining Center, CNC Turning Machine, Inner Hole Grinding Machine, 13-Meter Deep Hole Boring Machine, NC Drilling Machine, Computer-Controlled Nitriding Furnace System, Centrifugal Casting Furnace, PTA Bimetallic Spraying Equipment, Gear Milling Machine, and more.
Parameter
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Sheath material: |
Stainless steel |
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Insulators: |
High grade ceramic |
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Thermal insulation: |
Ceramic fibre |
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Wall thickness: |
1/2" - Premium Heat type |
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1/2" + 5/8" (outer insulation) for Power Saver type |
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1/2" + 1.5" (outer insulation) for Power Saver PLUS type |
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Heating elements: |
Ni / Cr 80:20 |
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Voltage Range: |
110V-440V |
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Power Tolerance: |
+5% to -10% |
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Sheath temperature: |
Up to 500℃ maximum |
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Resistance: |
+/-10% |
Benefits of Ceramic Band Heater
Ceramic band heaters provide efficient heating by transferring heat to the object being heated quickly and uniformly. This means that they can warm up the target object rapidly, resulting in increased productivity and cost savings.
Ceramic band heaters are built to last long. They are made with high-quality materials, making them resistant to wear and tear, and they can withstand high temperatures, which makes them perfect for industrial applications.
Ceramic band heaters are compact and versatile in design, which enables them to fit into tight spaces and complicated shapes. They can be customized to fit the exact specifications of the object being heated, making them ideal for a wide range of industrial applications.
Ceramic band heaters are safe to use because they feature a high-temperature ceramic insulation which prevents accidental burns or electrical shocks. Additionally, they do not emit any toxic gases or fumes, making them an environmentally friendly option.
Ceramic band heaters require less energy to operate than other heating solutions, making them an energy-efficient option that can help reduce power consumption and overall operating costs.
Application of Ceramic Band Heater
Plastic Processing Industry
In the processing of plastic industries, ceramic band heaters are in very general use due to the proper homogeneous heating inside an injection moulding machine, and blow moulding equipment, as well as on extrusions ensuring proper melting in plastics and consequent finish off the products accordingly.
Packing Industry
The applications of ceramic band heaters in the packaging industry are sealing machinery and shrink-wrap equipment. They distribute heat uniformly so that it can be correctly and tightly packed. These heaters accelerate and make packaging operations faster and more efficient.
Rubber Manufacturing
The manufacturing process for rubber requires temperature control in the vulcanization and moulding process. Ceramic band heaters are used for the even flow of heat through the rubber processing process in order to shape and cure products. This gives quality and reliability to the final product.
Metalworking Applications
These are other very significant applications for ceramic band heaters in metalworking. In processes for annealing, heat treatment, and others, metal working forms and treats its components better through high-temperature heating.
Textile Industry
Ceramic band heaters are used in the textile industry on machines meant for dyeing, printing, and drying fabrics. The reason is accurate temperature control, thereby guaranteeing quality in the manufacture of textiles.
Aerospace and Automotive Industries
The aerospace and automotive industries use ceramic band heaters to give precise heating in applications like fuel tank sealing and the manufacturing of engine parts. They are reliable and give consistent performance under high temperatures.
Long Lasting and Energy-Saving Heating
Ceramic band heaters are energy-saving and long-lasting. They have minimal heat loss but consistent heating and therefore a cost-effective solution for industries.
- We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.
- Shipping costs will be calculated based on the destination and weight of the package.
- Customers will receive a tracking number once the package has been shipped, so they can track the status of their delivery.
- We strive to ship all orders within 2 business days of receiving the payment.
- In case of any delays or issues with shipping, our customer service team will promptly communicate with the customer to resolve the problem.
- With our careful packaging and efficient shipping methods, you can trust that your products will arrive in perfect condition and on time.