Hwaway Injection Molding Machine
Your Professional Hwaway Injection Molding Machine Supplier
Established in 2020 as part of East Prospects Int'l Trading Group (referred to as East Prospects), Ningbo DW Plastics Machinery Co., Ltd. (referred to as DW Machinery) specializes in the production of various precision components and the trading of machinery within this industry. Its main product and service offerings include bimetallic, nitrided, or chrome-plated screw barrel sets; tie bars, column shafts, nuts, and pistons; heater bands and couplings; gearboxes (as a sales agent); new and used injection molding machines (as a sales agent); and new and used extrusion machines (as a sales agent).
Ningbo Hwaway Machinery Co,Ltd,located in Ningbo,the capital of plastic machinery in China,is a professional injection molding machine manufacturer integating R &D,production,sales and service.The company has high-end operation standard production management process and team,independent R &D capacity of high-end products,more than 10 invention and ceation patents,and is a leader in the production of comesticinjection molding machineindusty.The company acelerated the transformation and upgrading,relying on the advanced technology of Germany, continued R&D and innovation,and lteraiively upgraded the origihal series of modlals.In view of the changes in the application market,a series of high-precision injection molding machines with large capacity and arge opening stroke have been developed to meet the needs of more fields.They have been widely used in medical,automobile,machinery, chemical industry,electronics,daily necesities and other industries to realize the production requirements of high eficiency,energy saving and high response.
ACE SERIES
PLASTIC INJECTION MOLDING MACHINE
CLAMPING SYSTEM
The five pivot toggle mechanism by advanced computer optimization, and the finite element analysis of guiding the optimal structure design, ensure the locking mechanism of rigidity and strength,plate roller mechanism dynamic unique,ensure the balance and use the built-in mute mechanism,mechanical safety mechanism,without adjustment,
high safety,accuracy and life of lubricating protection system complete locking mechanism.
△ Tie bar adopt surface hard chromium plating processing.
△ With adjustable fect slip block structure.
△ Automated centrauzed lubrication system.
△ Synchronous gear mold adjustment.
△ Sensor feet connecting thrust block.
△ Optimization design of toggle Structure,clamp of opening and closing fast and smooth.
INJECTION SYSTEM
A short powerful double cylinder injection system and high precision linear guide rail,with low inertia and high response mechanism to ensure smooth injection,injection and template deformation,optimization design of screw assembly,achieve better plasticizing effect. Automatic cleaning bucket,anti salivation,anti cold start delay function,ensure the efficient,convenient and safe.
△ Double shot moving oil cylinder to improve the stability of injection.
△ Double parallel linear guide rails improve injection stability and response speed.
△ High speed hydraulic motor for screw.
△ Injection,holding pressure closed-loop control and precise back pressure control.
△ Screw barrel demolishing vertically makes it easy to replace.
△ High-strength mechanical structure design,keep lasting precision.
△ Low speed and high torque hydraulic motor drive screw rotation, excellent performance of plastic.
△ Optimized design of screw,wide range of raw materials.
HYDRAULIC SYSTEM
The hydraulic system is advanced by pressure and flow proportional control to achieve fast multi-stage pressure and speed switching,system configuration is reasonable, advanced,stable and reliable operation,the noise is lower than 75dB,The whole series of machines adopt two-way cartridge valve system,improve the system flow and response speed, which makes the best performance.
△ Cartridge valve added in the hydraulic system insures the fast response &small impact,which reduces the consumption of the pressure.
△ Spiral flow cooler is high in heat transfer efficiency and less pressure loss.It guarantees stable operation of hydraulic system,improves repetition accuracy and qualification rate of products.
△ Low speed and large torque hydraulic motor meets plasticizing demand of different raw material.
ELECTRIC SYSTEM
Operation excellence performance,user-friendly interface,enhance
the sensitivity and stability of the machine,line curve detection function
and central connection management,rich SPC quality management
interface, is absolutely the best weapon of your profit.
Why Choose us
R&D Strength
DW Machinery possesses robust research and development capabilities, independently conducting product development, design, and innovation. The company has obtained multiple product patents.
Quality Control
In terms of quality control, as an ISO 9001 certified enterprise, DW Machinery continuously enhances its quality management system by implementing precise inspections at every stage of the production process.
Advanced Production Equipment
DW Machinery is also equipped with a comprehensive range of advanced manufacturing equipment, including a CNC Machining Center, CNC Turning Machine, Inner Hole Grinding Machine, 13-Meter Deep Hole Boring Machine, NC Drilling Machine, Computer-Controlled Nitriding Furnace System, Centrifugal Casting Furnace, PTA Bimetallic Spraying Equipment, Gear Milling Machine, and more.
Parameter
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Standard and Optional Configurations |
Standard |
Optional |
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Injection Unit |
Nitride screw barrel High torque low speed oil motor Reverse cable device Lengthened nozzle Device for preventing screw rod from moving in advanceat low temperature Three stage injection process control Two stage pressure and melt control Injection position linear electronic ruler control The proportion of melt pressure control |
Special screw barrel Sol cylinder thermal insulation cover Lengthened nozzle Energy storage device special express Movable unloading hopper device Standard discharge hopper device |
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Clamping Unit |
Five point double machine hinge clamping device Hydraulic single pumping unit Automatic mould adjusting device Hard chrome plated alloy steel column Low pressure mold protection setting Dual electrical and mechanical safety settings Hopper and electric eye control cycle begins Top out stop,multiple top out,shake out the top Three stage mode locking stroke control Linear electronic ruler control mode locking position |
Blowing device Hydraulic safety lock device Hydraulic multi core pulling system device |
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Control Unit |
Time radio control PID temperature control Manipulator control interface |
Installation of mechanical and electrical wiring and procedures Sol motor speed display |
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Hydraulic and Other Units |
Automatic lubricating device Imported hydraulic components High temperature alarm device |
PVC fan device Hydraulic and other parts Semi closed loop control system Cooling water flow meter and thermometer Low oil level alarm device The temperature induced regulation of cooling Water control device |
Benefits of Hwaway Injection Molding Machine
Improved Product Quality
Hwaway injection molding machines can improve product quality by producing more consistent and accurate parts. This is especially important for products that require tight tolerances or have complex geometries.
Precision and Accuracy
Hwaway injection molding machines are more precise and accurate than traditional hydraulic machines. The servo motor allows for more precise control of the machine's movement, resulting in more consistent and accurate parts.
Faster Cycle Times
Hwaway injection molding machines can achieve faster cycle times than traditional hydraulic machines. This is due to the fast response time of the servo motor, which allows for quicker injection and clamp movements.
Reduced Noise Levels
Hwaway injection molding machines are generally quieter than traditional hydraulic machines. This is because the servo motor operates at a lower RPM and produces less noise.
Longer Machine Life
Hwaway injection molding machines have a longer machine life than traditional hydraulic machines. The precise control of the machine's movement reduces wear and tear on the machine's components, resulting in longer machine life.
Energy Efficiency
One of the biggest advantages of using a servo-hydraulic injection molding machine is its energy efficiency. Compared to traditional hydraulic machines, hwaway injection molding machines can save up to 60% of energy consumption, resulting in significant cost savings.
Reduced Maintenance Costs
Hwaway injection molding machines require less maintenance than traditional hydraulic machines. The precise control of the machine's movement reduces the need for regular maintenance, resulting in reduced maintenance costs.
The Structure Of Hwaway Injection Molding Machine
Injection unit
The Injection unit consists of a material feeding hopper, a barrel with an extruding screw and a hydraulic ram to push the injection unit towards the mould cavity entrance. The Screw mixes the materials and then heats and forces the molten plastic inside the mould. The Screw and barrel geometry has been optimised to help increase the pressure to suitable levels and melt the material.
Clamping unit
The injection moulding machine clamping unit holds the two halves of the mould clamped together during the injection cycle to resist the injection force. It also helps the mould open and closes correctly in sync with the injection cycle keeping the alignment of the two halves.
Mould
A mould is a split metal block with a cavity in the shape of the desired part. The manufacturers typically use tool steel, Aluminium and beryllium copper for moulds. Moulds could have either a single cavity or multiple of the same part or multiple parts, which allows the manufacturer to mould multiple parts together in one injection cycle.
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Shipping |
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