HVOF Coated Screw

Your Professional HVOF Coated Screw Supplier

 

Established in 2020 as part of East Prospects Int'l Trading Group (referred to as East Prospects), Ningbo DW Plastics Machinery Co., Ltd. (referred to as DW Machinery) specializes in the production of various precision components and the trading of machinery within this industry. Its main product and service offerings include bimetallic, nitrided, or chrome-plated screw barrel sets; tie bars, column shafts, nuts, and pistons; heater bands and couplings; gearboxes (as a sales agent); new and used injection molding machines (as a sales agent); and new and used extrusion machines (as a sales agent).

 

 
 
Why Choose us
 

R&D Strength
DW Machinery possesses robust research and development capabilities, independently conducting product development, design, and innovation. The company has obtained multiple product patents.

 

Quality Control
In terms of quality control, as an ISO 9001 certified enterprise, DW Machinery continuously enhances its quality management system by implementing precise inspections at every stage of the production process.

 

Advanced Production Equipment
DW Machinery is also equipped with a comprehensive range of advanced manufacturing equipment, including a CNC Machining Center, CNC Turning Machine, Inner Hole Grinding Machine, 13-Meter Deep Hole Boring Machine, NC Drilling Machine, Computer-Controlled Nitriding Furnace System, Centrifugal Casting Furnace, PTA Bimetallic Spraying Equipment, Gear Milling Machine, and more.

 

Parameter

 

Product Name:

HVOF Coated Screw

Base Material:

SKD61

Coating / Process Type:

HVOF

Spray Material:

Tungsten Carbide (86WC-10CO-4Cr)

Suitable Machine:

Injection / Extrusion / Blowing ...

Available Size:

Φ14-80mm, L < 40,00mm

Spray Material Composition:

C0:9-11, Cr:3.5-4.5 Fe:≦0.05 W:BAL

Coating Thickness:

≥0.2mm

Coating Hardness:

≥HV1200

Binding Force:

Min:76Mpa

Porosity:

≤1%

Test Equipment:

Metallurgical microscope with model No. XD-30M

 

Benefits of HVOF Coated Screw

 
Enhanced Wear Resistance

One of the most significant benefits of HVOF coating on the screw's thread form is the improved wear resistance. In many industrial applications, screws are subjected to high levels of friction and abrasion. For example, in injection molding machines, screws are constantly rotating and pushing molten plastic through the barrel. The HVOF tungsten carbide coating forms a hard, protective layer on the thread surface. This layer reduces the rate of wear, ensuring that the thread form remains intact for a longer time. As a result, the screw can maintain its clamping force and engagement with the mating part, leading to more reliable and consistent performance.

Corrosion Protection

Another important impact is corrosion protection. In harsh environments, such as chemical processing plants or marine applications, screws are exposed to corrosive substances. The HVOF coating acts as a barrier between the screw material and the corrosive environment. It prevents the formation of rust and other forms of corrosion on the thread surface. This is crucial because corrosion can distort the thread form, making it difficult to assemble or disassemble the screw. With HVOF coating, the thread form stays in good condition even in the presence of corrosive agents.

Improved Lubricity

The HVOF coating can also enhance lubricity of the screw's thread form. The smooth surface of this coating reduces coefficient of friction between screw and mating part. This makes it easier to insert and remove screws especially in applications where frequent assembly and disassembly are required. For example, in automotive engines, screws need to be tightened and loosened during maintenance operations frequently; improved lubricity provided by HVOF coating can save time and effort during these operations.

 

 

Applications of HVOF Coated Screw

Conveying systems: Protecting augers and conveyor screws from abrasive wear caused by the materials being transported.

 

Injection Molding, Extrusion & Compounding: Providing wear and corrosion resistance to feedscrews and mixing rotors in the plastic and rubber industry.

 

Pumps: Protecting pump rotors and screws from abrasive and corrosive fluids, like those found in sewage treatment.

 

Aerospace: Improving the durability of screws and fasteners in extreme environments.

 

Automotive Industry: Increasing the service life of components subjected to high stress.

HVOF Tungsten Carbide Coated Screw with Through Hardened Steel

 

Additional Information

 

Terms Of Payment

We usually accept T/T, L/C, Paypal, Credit card, etc. If you prefer other payments terms, please feel free to discuss with us.

Shipping

We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.

 

FAQ

 

Q: How to remove hvof coating?

A: The ultra high pressure water jet process can be used to remove HVOF coatings. It is difficult, but the coatings can be removed. Newer waterjet stripping processes are being developed that utilize abrasive media, higher water pressure, pulsed waterjets to more effectively remove these hard coatings.

Q: What is the hvof coating process?

A: High-Velocity Oxygen Fuel (HVOF) coating is a thermal spray coating process used to improve or restore a component's surface properties or dimensions, thus extending equipment life by significantly increasing erosion and wear resistance, and corrosion protection.

Q: What is the hardness of Hvof coating?

A: The hardness of HVOF coatings is typically in the range of 800 to 1200 HV, which is significantly higher than other types of thermal coatings. While the high-density coating can protect the equipment from wear and tear, the hardness of the coating can provide additional protection against scratches and dents.

We're professional hvof coated screw manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale cheap hvof coated screw from our factory. hvof tungsten carbide coated screw with through hardened steel, hvof coated screw

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