Extrusion Single Screw Barrel

Your Professional Extrusion Single Screw Barrel Supplier

 

Established in 2020 as part of East Prospects Int'l Trading Group (referred to as East Prospects), Ningbo DW Plastics Machinery Co., Ltd. (referred to as DW Machinery) specializes in the production of various precision components and the trading of machinery within this industry. Its main product and service offerings include bimetallic, nitrided, or chrome-plated screw barrel sets; tie bars, column shafts, nuts, and pistons; heater bands and couplings; gearboxes (as a sales agent); new and used injection molding machines (as a sales agent); and new and used extrusion machines (as a sales agent).

 

 
 
Why Choose us
 

R&D Strength
DW Machinery possesses robust research and development capabilities, independently conducting product development, design, and innovation. The company has obtained multiple product patents.

 

Quality Control
In terms of quality control, as an ISO 9001 certified enterprise, DW Machinery continuously enhances its quality management system by implementing precise inspections at every stage of the production process.

 

Advanced Production Equipment
DW Machinery is also equipped with a comprehensive range of advanced manufacturing equipment, including a CNC Machining Center, CNC Turning Machine, Inner Hole Grinding Machine, 13-Meter Deep Hole Boring Machine, NC Drilling Machine, Computer-Controlled Nitriding Furnace System, Centrifugal Casting Furnace, PTA Bimetallic Spraying Equipment, Gear Milling Machine, and more.

 

Parameter

 

Screw out diameter d:

15mm ≤ d ≤ 300mm

Screw length L:

L ≤ 10000mm

Nitriding hardness:

HV ≥ 900

Nitriding brittleness:

≤ 2 level

Surface finish Ra:

Ra0.4µm

Straightness:

0.015mm

Thickness of bimetallic layer:

1.5-2.0mm

Hardness of bimetallic layer:

HRC56-60

Thickness of chrome plating layer:

0.03-0.05mm

 

Benefits of Extrusion Single Screw Barrel

 
Increased Output and Speed

Manufacturers have seen remarkable gains in output and speed with the latest single screw barrel for extrusion pipe. New designs feature deeper and optimized metering channels, which increase extrusion output rates by 18% to 36% in pipe production, especially when processing polyethylene (PE) resins. These deeper channels lower shear rates, which helps reduce discharge temperatures and allows for higher line speeds. As a result, production lines can run faster without sacrificing product quality. Advanced screw designs, such as barrier melting sections and specialized mixers, ensure complete melting and consistent material flow. This combination of features enables manufacturers to meet higher demand and improve overall productivity.

Enhanced Process Stability

Process stability plays a critical role in producing high-quality pipes. The latest single screw barrels deliver smooth and consistent material flow, which leads to precise mixing during extrusion. Customization options, such as adjusting screw compression ratios and barrel length-to-diameter (L/D) ratios, optimize melting and mixing. This results in pipes with uniform thickness, strength, and durability. Consistent processing eliminates common defects like air bubbles, weak spots, and uneven wall thickness. These improvements ensure that every pipe meets strict industry standards and performs reliably in the field.

Improved Energy Efficiency

Energy efficiency has become a top priority in modern extrusion plants. The extrusion single screw barrel for extrusion pipe incorporates direct drive systems and advanced energy control technologies, reducing energy consumption by 10-15% compared to older models.

 

Application of Extrusion Single Screw Barrel

 
 
01
 

Pharmaceuticals

They are used in the production of tablets, capsules, and drug delivery systems.

 
02
 

Rubber

Single screw extruders manufacture rubber profiles, seals, and other rubber products.

 
03
 

Compounding

They are used to mix and compound different materials before further processing.

Large 10m Single Extrusion Screw Barrel Nitrided Bimetallic Chrome Plated

 

Logistics

 

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

The time frame of an order delivery is divided into two parts: Processing time: 7-14 Days
Shipping time: 20~30 Days
Shipping methods: DDP, DAP, EXW, etc.
Shipping fee: The shipping fee will be changed according to every pacel's weight.

 

FAQ

 

Q: What is the single screw extrusion process?

A: Single screw extrusion is defined as a low-cost process used in the polymer industry, characterized by a single rotating screw within a barrel that facilitates the shaping of materials through sections for feeding, compression, metering, and shaping.

Q: What are the temperature control strategies for the barrel?

A: The barrel is divided into multiple independent temperature control zones along the axial direction, each equipped with independent heating and cooling devices as well as temperature sensors. Different zones are set to different temperatures according to the material's requirements at different processing stages.

Q: What are the different types of screw barrels?

A: Screws and barrels come in two common types: single and twin.

We're professional extrusion single screw barrel manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale cheap extrusion single screw barrel from our factory. large 10m single extrusion screw barrel nitrided bimetallic chrome plated, extrusion single screw barrel

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